breakfast cereal corn flakes processing line breakfast cereal extruder
Corn flakes is a kind of crisp food, used grain flour as the basic raw material. By the processing line it is processed to
flakes instant food which is pressed by particle. The outstanding feature is that it is rich in composite carbon compounds
and dietary fiber. At the same time, corn flakes can not only strengthen much trace element, such as vitamins and minerals,
but also add cocoa and sugar,such as honey,maltose, etc. After adding into coffee,milk,yogurt,or functional drinks, we
can directly eat it. Children can also eat it as sweet and brittle leisure snack food.
grinding→mixing→extruding→flaking→drying→hot air baking→sugar spraying→drying→cooling→packaging
Flow chart diagram:Our engineer could design the layout drawing according to your dimension of the factory for the snacks food machine.
Corn flakes, and variety shapes of breakfast cereals are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder.
Equipment list in the corn puff snacks food production line:
mixer→screw conveyor→twin screw extruder→air conveyor→flaking machine→air conveyor→dryer→hoister→hot air baking machine→flavoring drum and suger sprayer→dryer→cooling
|Usage||To mix the raw materials evenly, fast speed, no leakage.|
|Type||Vertical and horizontal type|
|Motor||3kw, 4kw, 7.5kw etc.|
|Capacity||20kg/time, 50kg/time, 100kg/time, 200kg/time, 500kg/time etc.|
|Material||stainless steel, carbon steel|
|Name||Twin screw extruder|
|Usage||To extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by mould|
|Model||DSE65, 70, 85|
|Motor||22kw, 37kw, 75kw|
|Capacity||100kg/h to 500kg/h|
|Material|| Screw materials 38CrMoAlstainless steel, carbon steel|
Technical parameter for corn flakes extruder:
|Model||Installed Power(kw)||Power Consumption (kw)||Capacity(kg/h)||Dimension(m)|
|Usage||the expanded food go through the “s” passage, to be dried to increase the self life.|
|Type||electrical, steam, gas fired, diesel fired heating type|
|Model||KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-10 etc.|
|Capacity||100kg/h to 10 ton/h|
|Material||stainless steel, carbon steel|
Electrical heating dryer
Gas or Diesel fired heating dryer
To make the puff corn balls to the flakes shape
Hot air baking machine
To bake the corn flakes and make it puff enough to get crisp taste
|Usage||To mix the sugar and spray the sugar on the surface of the corn flakes|
|Type||single and double flavoring drum|
|Capacity||100kg/h to 500 kg/h|
To packing the puffed snacks food and corn flakes into the plastic bags with required weight.Packing & Delivery
1. Inside package is plastic film, outside is wooden or plywood case, or fumigation package with
certificate, (based on the customers' need).
2. Ship, train, express or upon clients' demands.Our Service
1)Free management of equipments' long distance shipping;
2)Provide factory layout according to your factory size in advance;
3)Provide the basic formula;
4)Inspect the machine before leaving the factory;
5)Oversea installation and commissioning the equipment;
6)Technician will work with your workers together and teach your workers how to install machines,
how to operate machines, how to maintain machines during daily working;
7)Our engineers will teach your workers how to clean the extruder, how to change the screw,
how to change barrel etc, and provide technology support with you forever;
8)Provide English Version of Installation/Operation/Service/Maintenance Manual.
Jinan Dingrun Machinery Co., Ltd. is a leading manufacturer of high quality twin screw extruder and single screw extruders for food industries. We have almost ten years’experience of working with our customers providing special designs and practical solutions for a wide range of process needs. Free formula, local installation, workshop design, machine inspection service are provided.
1. Q: Are you a trading company or a manufacturer?
A: We are the manufacturer, which has almost 10 years of experience in this industry.
2. Q: How can I get to your company?
A: That's great you can visit our factory, welcome! You can get a flight to Jinan Airport. Our factories are just about 30 minutes drive away from Jinan Airport.We are so glad to arrange our car pick you up!
3. Q: How long is your guarantee?
A: One year(Calculated from the equipment arrives at the customer's side.).
After this period we will definitely support you when needed.
You will be welcome to contact us with any problem may happened.
4. Q: Will you send engineers to install the plant?
A: yes, our engineer will go to your place to install the equipments, and for training.
WhatsApp/cell: +86 15020006735
Email: amy at dingrunjixie.com
breakfast cereal corn flakes processing line breakfast cereal extruder adopts world-class technology to customize and produce special racks. High strength, high wear resistance, sharp teeth, uniform and delicate powder slag processing, higher starch extraction rate. The replacement of racks is quick and easy, which greatly reduces the labor intensity of labor and greatly increases the production efficiency. The separation part adopts a non-frame type three-section separation structure, which has small resistance and is more energy-efficient.
breakfast cereal corn flakes processing line breakfast cereal extruder main functions:
For the extraction of potato starch, automatic fresh potato feed, crushing, separation, slagging, pulping. is also suitable for sweet potato, sweet potato, hawthorn, kudzu, plantain, and cassava.
1: The smashing part is the first to use thorn bar type, discarding the manual sprint method in the past.
2: The lifespan of steel piercing teeth is twice the life of the previous piercing teeth, and can be replaced in ten minutes after wear.
3: The separation section uses a thick 40cm diameter separation tube, the separation is more clean, and the powder extraction rate is more than 99%.
Jinan Joysun Machinery Co., Ltd. is a modern food machinery and equipment manufacturing enterprise integration R&D, manufacturing, sales, and after-sales services.