Corn flakes machinery, breakfast cereal processing line
kellogg's corn flakes/breakfast cereals manufacturing plant
Corn flakes manufacturing plant can produce breakfast cereal which is one kind of nutritional convenient food which is produced by this process line, using grist as basic material, with different shapes, such as, granule, flake, animal, etc. One outstanding characteristic of the breakfast cereal is that it contains abundant compound carbohydrates and dietary fiber, strengthens lots of microelements, such as vitamin and mineral, and also can be added with cocoa and sugar, like honey and maltose. It can be drunk directly after mixed into coffee, milk, yoghourt or functional drink. Children can eat breakfast cereal as sweet crispy snack.
a. Raw Materials: adopts corn flour as raw material
b. Products: This line can be used to produce snacks, cereals by adjusting the moulds from extruder
c. Capacity: 150kg/h, 260kg/h for corn flakes; 150kg/h, 260kg/h and 500kg/h for breakfast cereal
d. Flow chart: Mixing system---Extrusion system---Cooling system---Flaking system---Drying system---Toasted system---Sugar Spraying system---Drying system--- Packing system
e. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers’ Local voltage according to different countries
f. Machines Materials: All the machines are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function
g. Technical Parameters:
2. Flow Chart
3. Features of Our Twin Screw Extruder:
A. Twin screw extruder with electricity heating system
a. The screws are made by alloy steel (38CrMoAL) and special craft by nitriding process, The HRC hardness is around 60---62, it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing of materials.
b. The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating.
c. The gearbox has automatic lubrication function, with extends gear life.
d. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.
e. SIEMENS(CHINA) brands electronic parts used in the controller box, make sure the extrusion process perfect.
f. Main Motor from SIEMENS(CHINA), ensure its powerful extrusion and excellent performance.
B. Main parts of our twin screw extruder:
4. Samples of Corn Flakes Made By Our Twin Screw Extruder
5. Strong Fumigation-Free Cases for 20' GP & 40' HQ
Packed by standard wooden case outside and wrapped by plastic film inside then shipped by container.
6. High Reputation Among Our Customers
At present, Our Company locks in 70% market share in China, and our products have been selling well to more than 90 countries like Germany, Australia, Ukraine, Malaysia, Indonesia, Syria, Philippine, Thailand, Romania, South America, Middle East, Africa and other countries or regions.
We hope to establish good and long term friendly business relationship with more clients all over the world in the future.
a. Customer visiting our factory
b. Installation & commissioning in customer’s factory
c. Reference customer list
7. About US
Jinan Sunpring Machinery & Equipment Co., LTD., is a professional food machinery manufacturer in China. An exceptional engineering team, personal customer service center and high-quality manufacturing capabilities have evolved exponentially since our humble beginnings in 2004, making us one of the preeminent providers of reliable extrusion equipment world-wide. We can guarantee customers superior quality machines up to design requirements and perfect working state. Our technicians can also provide all kinds of relevant technology to make the food production clean, healthy and safe.
Sunpring Company has its own manufacturing plants workshops in China, business scope covering mainly machinery and equipment for corn meal milling system, corn flakes & breakfast cereal system, baby food system, corn puff snacks system, pellets system,
artificial rice system, soy nuggets system; as well as pet food/fish food system.
Sunpring Company engages in the technical research of extrusion foodstuff, in order to let our clients have superior foodstuffs to sell in the market. We can improve client's equipment and provide related training on new advanced technique. We can also make special designs for special products and materials according to clients' special requirements.
8. Our Service
1. Free consultation service before, during, and after sales;
2. Free project planning and design services;
3. Free installation and commissioning of equipment until everything is functional;
4. Free management of equipments' long distance shipping;
5. Free training of equipment maintenance and operating personally;
6. Free new production techniques and formulas;
7. Provide 1 year complete warrantee and life-time maintenance service;
8. Engineers available to service machinery overseas.
9. Provide technical exchanging
10. Provide English Version of Installation/Operation/Service/Maintenance Manual
1.What’s your payment terms?
Our payment terms is 40% T/T as down payment, 60% by irrevocable L/C at sight or T/T before delivering
2. What’s your Guarantee?
We provide 1 year complete Guarantee and life-time maintenance service
3. How about the installation?
We will dispatch our technicians to your factory to guide you installation and commissioning work and training your operator.
If you have any needs or enquiries, please feel free to contact us!
Crunchy roasted breakfast cereal corn flakes manufacturing plant adopts world-class technology to customize and produce special racks. High strength, high wear resistance, sharp teeth, uniform and delicate powder slag processing, higher starch extraction rate. The replacement of racks is quick and easy, which greatly reduces the labor intensity of labor and greatly increases the production efficiency. The separation part adopts a non-frame type three-section separation structure, which has small resistance and is more energy-efficient.
Crunchy roasted breakfast cereal corn flakes manufacturing plant main functions:
For the extraction of potato starch, automatic fresh potato feed, crushing, separation, slagging, pulping. is also suitable for sweet potato, sweet potato, hawthorn, kudzu, plantain, and cassava.
1: The smashing part is the first to use thorn bar type, discarding the manual sprint method in the past.
2: The lifespan of steel piercing teeth is twice the life of the previous piercing teeth, and can be replaced in ten minutes after wear.
3: The separation section uses a thick 40cm diameter separation tube, the separation is more clean, and the powder extraction rate is more than 99%.
Jinan Joysun Machinery Co., Ltd. is a modern food machinery and equipment manufacturing enterprise integration R&D, manufacturing, sales, and after-sales services.