Corn flakes breakfast cereals processing plant
Corn flakes is a kind of crisp food, used grain flour as the basic raw material. By the processing line it is processed to flakes instant food which is pressed by particle. The outstanding feature is that it is rich in composite carbon compounds and dietary fiber. At the same time, corn flakes can not only strengthen much trace element, such as vitamins and minerals,
but also add cocoa and sugar,such as honey,maltose, etc. After adding into coffee,milk,yogurt,or functional drinks, we can directly eat it. Children can also eat it as sweet and brittle leisure snack food.
grinding→mixing→extruding→flaking→drying→hot air baking→sugar spraying→drying→cooling→packaging
Flow chart diagram:Our engineer could design the layout drawing according to your dimension of the factory for the snacks food machine.
Corn flakes, and variety shapes of breakfast cereals are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder.
Equipment list in the corn puff snacks food production line:
mixer→screw conveyor→twin screw extruder→air conveyor→flaking machine→air conveyor→dryer→hoister→hot air baking machine→flavoring drum and suger sprayer→dryer→cooling
1)Mixer of breakfast cereal corn flakes machinery
|Usage||To mix the raw materials evenly, fast speed, no leakage.|
|Type||Vertical and horizontal type|
|Motor||3kw, 4kw, 7.5kw etc.|
|Capacity||20kg/time, 50kg/time, 100kg/time, 200kg/time, 500kg/time etc.|
|Material||stainless steel, carbon steel|
2) extruder of breakfast cereal corn flakes machinery
|Name||Twin screw extruder|
|Usage||To extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by mould|
|Model||DSE65, 70, 85|
|Motor||22kw, 37kw, 75kw|
|Capacity||100kg/h to 500kg/h|
|Material|| Screw materials 38CrMoAlstainless steel, carbon steel|
Technical parameter for corn flakes extruder
|Model||Installed Power(kw)||Power Consumption (kw)||Capacity(kg/h)||Dimension(m)|
3)oven of breakfast cereal corn flakes machinery
|Usage||the expanded food go through the “s” passage, to be dried to increase the self life.|
|Type||electrical, steam, gas fired, diesel fired heating type|
|Model||KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-10 etc.|
|Capacity||100kg/h to 10 ton/h|
|Material||stainless steel, carbon steel|
Electrical heating dryer
Gas or Diesel fired heating dryer
To make the puff corn balls to the flakes shape
Hot air baking machine
To bake the corn flakes and make it puff enough to get crisp taste
4) flavoring machine of breakfast cereal corn flakes production line corn flakes machinery
|Usage||To mix the sugar and spray the sugar on the surface of the corn flakes|
|Type||single and double flavoring drum|
|Capacity||100kg/h to 500 kg/h|
5)Packing machine of breakfast cereal corn flakes production line corn flakes machinery
To packing the puffed snacks food and corn flakes into the plastic bags with required weight.Our Advantage Certifications Company and Customer Our Service
1)Free management of equipments' long distance shipping;
2)Provide factory layout according to your factory size in advance;
3)Provide the basic formula;
4)Inspect the machine before leaving the factory;
5)Oversea installation and commissioning the equipment;
6)Technician will work with your workers together and teach your workers how to install machines,
how to operate machines, how to maintain machines during daily working;
7)Our engineers will teach your workers how to clean the extruder, how to change the screw,
how to change barrel etc, and provide technology support with you forever;
8)Provide English Version of Installation/Operation/Service/Maintenance Manual.
1. What`s the raw material of the machine?
Dingrun: Our machine`s raw material usually suit for all kinds of powder.If your raw material is not power,We will give you the best suggest according to your selected material.
2. What`s the material of your machine?
Dingrun: We use all stainless steel for the parts directly with products.
Packing & Delivery
3.Do you supply any formula to buyers?
Dingrun: Yes, we supply formula to buyers.
4.What kind of fuels we can choose during our production?
Dingrun: You can choose gas,diesel,electricity as fuels,but pls tell me your idea to me when you ask for quotation.
5.How much area does your machine need for the whole line?
Dingrun: The best way is you tell me your workshop area,then I will draw a draft for you to Ensure the rational use of your space.
6.If your country`s power supply is not 3ph 380v 50HZ,different as you in China, could you afford the suitable machine to us?
Dingrun: Yes,we can offer the suitable machine according your power,for eg:3ph 380v 60hz;3ph 415v 60hz; 3ph 220v,60hz,and so on.
7.Do you supply packing machine?
Dingrun: We have Long-term packing machine supplier, I will be happly to help you to to contact with them.
8.How can I get more discount?
Dingrun: Please free to contact with Miss Suki Whatsapp/Cell:008618753110771.
Packing and delivery for
• Inside package is plastic film, outside is wooden or plywood case
(based on the customers' need).
• Only plastic film nude packing with wooden pallet.
• We can supply fumigation package and certificate.
• Shipping, train, express or upon clients' demands.
If you want to know more details about our machine
pls contact me at any time.
Corn flakes breakfast cereals processing plant adopts world-class technology to customize and produce special racks. High strength, high wear resistance, sharp teeth, uniform and delicate powder slag processing, higher starch extraction rate. The replacement of racks is quick and easy, which greatly reduces the labor intensity of labor and greatly increases the production efficiency. The separation part adopts a non-frame type three-section separation structure, which has small resistance and is more energy-efficient.
Corn flakes breakfast cereals processing plant main functions:
For the extraction of potato starch, automatic fresh potato feed, crushing, separation, slagging, pulping. is also suitable for sweet potato, sweet potato, hawthorn, kudzu, plantain, and cassava.
1: The smashing part is the first to use thorn bar type, discarding the manual sprint method in the past.
2: The lifespan of steel piercing teeth is twice the life of the previous piercing teeth, and can be replaced in ten minutes after wear.
3: The separation section uses a thick 40cm diameter separation tube, the separation is more clean, and the powder extraction rate is more than 99%.
Jinan Joysun Machinery Co., Ltd. is a modern food machinery and equipment manufacturing enterprise integration R&D, manufacturing, sales, and after-sales services.