1.Features of engineer available to service machinery overseas corn flakes production machine:
1).Corn Flakes machine is a continuous and economical process with an easily controlledproduction cycle. The use of a five layers roaster in cereal flakes production allows to
change cooking conditions in function of different raw materials, in order to make the line quite versatile and capable to give final products the best blister effect.
Corn flakes processing line is one kind of crispy foods, adopting grist as basic material.
It is fast and nourishing food with given structure, such as granule shape, flake shape
and animal shape. Its outstanding characteristic is containing abundant compound
carbohydrate and meal fiber.
2.raw material: corn powder,can be made into various shapes,a healthy choice for your breakfast with milk.
Mixing system---Extrusion system---Cooling system---Flaking system---Drying system---Toasted system---Sugar Spraying system---Drying system--- Packing system.
4. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voltage according to different countries.
5.Machines Materials: All the machines are made by stainless steel.
6.Specification of the corn flakes production machine:
Jinan Saibainuo Machinery Co., Ltd for food machine manufacturering in China since 2004, quality is our culture, so with us your money in safe, your business in safe.
The inside structure of our twin screw extruder.
Our multi-layer dryer.
Our corn flakes production line in our factory.Detailed Images
Name: high speed mixer
Motor Power: 3KW
Throughput: 20kg per loading (5-6 minutes per loading)
Mix powder raw material with water
1. stainless steel material(1.5mm).
2. new handle-opened design of discharge holes,no material leak
3.High speed can mix material better than other slow mixer.
Name: screw conveyor
Motor Power: 1.1KW
Screw speed: 300rpm
convey height range:1.5~2.5M
barrel diameter: Φ141mm
Power material can be conveyed in the stainless steel roller to the feed machine of extruder without leaking, dust and pollution; feed quantity is even and stable.
stainless steel material
Name: twin screw extruder
Total power: 37kw
Main Motor Power:22KW
Cutting motor: 1.5kw
Extruder diameter:Φ65 mm
Extrude and cook raw material into different size and shapes
Screw material is 38CrMoAl with nitriding treatment, the hardness is 60HRC.. The barrel also use good material, hardness is 55HRC.
The gear box has forced lubrication system.
All motors can be adjusted the speed by Inverter.
The Extruder can change different moulds to produce different Shapes product.
Name: air conveyor
Motor Power: 1.1KW
1.conveys the food by the wind-force from the blower.
2.suitable for long distance conveying
Low energy-consumption, high efficiency.
It use high pressure blower to send food, It is more effective than normal pressure blower.
Name: dryer(we also have gas/diesel/steam dryer for your slection)
Heating powder: 27kw
There are Three layers inside,each layer is 5 meters long, it can save space and energy. Electricity heating,used to bake and dry food.
The net belt running speed can be controlled by Inverter, to change the food drying time in the dryer.
Heating adopts the electric heat tube.
It has automatic temperature Control system.
The belt and the cover are all stainless steel
elevator conveys the food to the feed-charge port of roller.
No leaking material and pollution
PVC conveyor belt
suitable for the long distance conveying
can adjust the height by holder stand
Name: flavoring line
Motor Power: 1.5KW
Scatter the powder seasoning on the food, The roller will mix the fat and seasoning powder evenly. Make food nice taste.
Stainless steel material
Name: cooling conveyor
There are five fans on the top of the belt, they blow the food to make the temperature reduce to suitable for packing
Stainless steel material
1.Related machines’s technical parameter will be supplied to customer.
2.According to customer’s factory size, factory layout can be provided in advance.
3. According to customer’s material cost, general formulation can be prepared well.
4.Special machine can be supplied as customer’s request.
5.Professional Advice about Market, machines, processing , materials, packing can be supplied
6. Suggesting professional ship agent or helping book ship as customer request.
After sale service:
1.Allocation chart as the buyer’s request will be supplied.
2.Operation manual will be supplied after shipment.
3.One year warrantee, life time maintenance with cost price.
4.Free easy broken spare parts will be sent with container .
5.First installation can be done by engineer.
6.Training workers in customer’s factory.
Packaging & Shipping:
1).packaging: daub coal oil on the surface to protect the machine from moisture, Then cover with plastic film.Finaly pack them with wooden case.
2)Customer's requirement is available.
3).If you want to know the transportation cost: by air-please tell me your airport name; by express-please tell me your detailed address(including zip code,house number,street,city,country); by ship-pls tell me your delivery port.
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Engineer available to service machinery overseas corn flakes production machine is a food processing equipment developed, developed and produced on the basis of Jinan Joysun Machinery Co., Ltd. absorbing advanced foreign technologies. The technical performance and quality indicators of have reached the advanced level of similar international equipment. Engineer available to service machinery overseas corn flakes production machine From ingredients, extrusion, filling, forming, baking, spraying to finished products can be completed at one time, can produce all kinds of puffed foods, fragrant rice cakes, sandwich rolls (cakes) and crackers, cereal porridge, nutritional powder, etc. food. can produce all kinds of puffed foods, fragrant rice cakes and other sandwich rolls (cakes) and crisp biscuits, cereal porridge, nutritional powder and other foods. Using potato starch, corn starch, and flour as the main raw materials, the unique extrusion molding process is used to produce popular puffed foods with different shapes on the market. 222222 has a reasonable design, a high degree of automation, a clear control of extrusion parameters, the host is equipped with high and low pressure screws, increases the scope of use of raw materials, reduces costs, and improves product quality. The main products are spirals. Shells, round tubes, square tubes, circles, cartoon shapes, sports shapes, etc., produce products that are lifelike, crisp and crisp after being fried.
Jinan Joysun Machinery Co., Ltd. is a modern food machinery and equipment manufacturing enterprise integration R&D, manufacturing, sales, and after-sales services.